Too much weight toward the back of the trailer can lead to a "pendulum effect", causing the rear of the trailer to sway back and forth while driving down the highway or jackknife going around a curve
Balancing the weight of your truck properly across the axles is a legal requirement because there are so many safety factors involved.
You receive a scale ticket and your drive axles are 31,700 and your trailer tandems are 35,100. Based upon a trailer with 6 inch slider rail hole spacings, what is the minimum number of holes you would have to slide the tandems to get the weight legal, and what would the final weights be?
The two main hole spacings you'll find are 4 inches and 6 inches. You can estimate that you will move 250 pounds per hole for 4 inch spacing, and 400 pounds per hole for 6 inch spacing.
With 35,100 pounds on the trailer tandems you must move a minimum of 1,100 pounds off the trailer tandems. To shift weight off the trailer tandems and onto the drive axles, you slide the trailer tandems back toward the rear of the truck.
With 6 inch spacing you're moving 400 pounds per hole so you need to move 3 holes to shift a minimum of 1,100 pounds (400 x 3 = 1,200).
If you are able to exert 200 pounds of force against an object but you are only exerting 50 pounds of force to do so, what method are you applying to make this happen?
Using a lever on an object allows you to exert more force upon the object than the amount of force you're actually exerting against the lever itself. In other words, you might rig a lever that can lift a 250 pound boulder but requires only 50 pounds of force against the lever itself.
Loading the cargo behind the center point of the trailer tandems exerts leverage against the trailer tandems. You will actually put more weight on the trailer tandems than the cargo loaded behind the trailer tandems actually weighs. At the same time, you'll be taking weight off the drive axles.
You're in Illinois which allows up to 20,000 pounds on the steer axle. You're heading to Indiana which only allows 12,000 on the steer axle. Your steer tires have a load rating of 6,500 pounds each. What is the maximum legal weight your steer axle can be for each of the two states?
13,000 pounds in Illinois
12,000 pounds in Indiana
13,000 pounds in Illinois
13,000 pounds in Indiana
20,000 pounds in Illinois
13,000 pounds in Indiana
20,000 pounds in Illinois
12,000 pounds in Indiana
Keep in mind though - even if they allow 14,000 pounds on the steer axle, you have to have tires that are rated to carry that much weight. If your steer tires have a tire load limit of 6,000 pounds each, you can only carry 12,000 pounds on your steer axle, regardless of state laws.
We have to find the most restrictive law for each state.
Illinois
Allows 20,000 pounds on the steer axle
Your tire load rating of 6,500 means your maximum legal weight is 13,000 pounds on the steer axle.
The 13,000 pounds is the most restrictive for Illinois
Indiana
Indiana allows 12,000 on the steer axle
Your tire load rating of 6,500 means your maximum legal weight is 13,000 pounds on the steer axle.
The 12,000 pound limit imposed by Indiana on the steer axle is the most restrictive for Indiana
Once you know your current axle weights and the percentage of fuel weight that goes on the drive axles, you can use this formula to calculate the amount of fuel you can take on:
We know that 30% of the weight of fuel will go to the drive axles and you have 250 pounds you can add to the weight of the drive axles and remain legal. So plugging these numbers into the formula, you get:
250/30 = 8.33
8.33x100 = 833
833/8 = 104.13 gallons of fuel you can add
What is the correct method of determining what percentage of fuel is distributed between the steer axle and the drive axles?
Weigh the truck immediately after fueling, then run exactly 100 miles, and then re-weigh the truck to see what percentage of the added weight came off the steer axles.
Weigh the truck, then immediately fuel up, and then immediately re-weigh the truck to see what percentage of the added weight went to the steer axle, and what percentage went to the drive axles.
Weigh the truck after running 100 miles, then immediately fuel up, and then re-weigh the truck to see what percentage of the added weight went to the steer axle, and what percentage went to the drive axles.
Weigh the truck, then drive exactly 100 miles, and then re-weigh the truck to see what percentage of the added weight went to the steer axle, and what percentage went to the drive axles.
In order to accurately determine what percentage of fuel weight goes to your steer axle versus your drive axles you can simply weight the truck, then immediately fuel up, and then immediately re-weigh the truck to see what percentage of the added weight went to the steer axle, and what percentage went to the drive axles.
This section was created by Trucking Truth to help people understand how to load cargo, scale the truck, and understand the laws about truck weight limits. These materials will not be on your written CDL exams but it is critical that every truck driver knows these materials.
Types Of Weight Limits
There are four basic weight limits: single axle, tandem axle, bridge formula, and gross vehicle. The Federal Standards are as follows:
20,000 pounds single axle weight
34,000 pounds tandem axle weight
80,000 pounds gross vehicle weight
Bridge Formula Calculations
Why Do These Different Weight Limits Exist?
There are a long list of critical safety issues which require putting limitations on the gross weight, axle weights, the weight distribution across the length of a vehicle, and the weight distribution across a minimum number of axles.
Putting too much weight on a small area of the road surface can cause ruts, cracks, and potholes
Putting too much weight on a small area of a bridge surface can cause structural damage to the bridge
Too much weight on your steer axle can lead to a "heavy steering" feel and may cause the truck to react improperly to steering inputs
Not enough weight on your steer axle can lead to a loss of traction for your steer tires
Improper weight balance between your tractor drive tires and trailer tandems can lead to poor traction and an increased risk of jackknifing
Too much weight toward the back of the trailer can lead to a "pendulum effect", causing the rear of the trailer to sway back and forth while driving down the highway or jackknife going around a curve
Overloading a tire beyond it's maximum tire load capacity can cause tire damage and blowouts
Overloading the suspension system of the truck can cause damage to the suspension system which could easily lead to loss of control of the vehicle
So as you can see, it's critical in so many ways to make sure that we follow the weight limits in strict accordance with the law. It is incredibly dangerous to overload a vehicle or to have the weight improperly distributed across the axles.
Methods Of Weight Transfer
There are several ways to distribute the overall weight of the vehicle across the different sets of axles. You will affect weight distribution by:
Changing the weight distribution of the cargo along the length of the trailer, or moving the cargo around after loading the truth. This will distribute the weight mainly between your drive axles and trailer tandems
Sliding your trailer tandems forward or backward will redistribute the weight mainly between your drive axles and trailer tandems
Sliding your 5th wheel will redistribute the weight mainly between your steer axle and your drive axles
Adding or burning off fuel will mainly change the amount of weight on your steer axle and somewhat on your drive axles also, depending upon the placement of your fuel tanks.
Limitations On Weight Transfer
There are several factors that will reduce the amount of weight we can transfer between the different sets of axles on the truck:
Federal laws limit the maximum weight on any set of axles and the gross vehicle weight - 20,000 pounds single axle, 34,000 pound tandem axles, 80,000 pounds GVW
The bridge law formula limits the maximum amount of weight you can carry across any set of axles based upon the number of axles and the spacing between them (we'll discuss this formula soon).
The maximum legal length allowed between your trailer kingpin and your trailer tandems will limit how far back you can slide your tandems
The load rating of the tires you have will determine the maximum amount of weight allowed on any particular tire
The load rating of the suspension system will limit the amount of weight you can have on any axle
The Bridge Formula
Congress enacted the Bridge Formula in 1975 to limit the weight-to-length ratio of a vehicle crossing a bridge. They accomplished this either by spreading weight over additional axles or by increasing the distance between axles.
The idea here was to prevent putting too much weight on a relatively small area, causing damage to the road surface and bridge structure. By requiring trucks to spread the weight across a longer distance and distributing the weight across more axles, you help prevent damage to the bridges and roadways.
Compliance with Bridge Formula weight limits is determined by using the following formula:
W = the overall gross weight on any group of two or more consecutive axles to the nearest 500 pounds.
L = the distance in feet between the outer axles of any group of two or more consecutive axles.
N = the number of axles in the group under consideration.
Altering The Weight Distribution
The primary factors which will affect the weight distribution across a truck's axles are:
The position of the trailer's tandems
The position of the tractor's 5th wheel
The overall weight of the cargo in the trailer and the horizontal (front-to-back) position of its center of gravity
The amount of fuel onboard and the placement of the fuel tanks
In the coming pages, we'll go through these one at a time and learn to apply each one individually. Later we'll put them all together and show you how to get your truck's weight distribution legal out on the highways, coast to coast, under any circumstances.